Custom polymer manufacturing is used in many industries and for many products. We have the ability to start creating your polymers from scratch, or we can use deformulation and reformulation to re-create the polymers you need for your applications. This process depends on a few variables: required volume, which determines where your products will be manufactured commercially, and whether you …
UV-curable adhesives are used in many industries from medical to automotive to electronics. These adhesives can be cured instantly and are becoming increasingly popular due to their speed and ease of use. Over the years, these adhesives have undergone many innovations that have improved their use and expanded their applications. Let’s explore them. Drivers Behind UV Curable Adhesives Growth Over …
R2R coating, or roll-to-roll coating, technology has revolutionized the manufacturing industry by offering significant advantages over traditional discrete part coating methods. The R2R coating method involves continuously applying thin films, adhesives, or functional materials to a flexible substrate wound onto a roll. There are several reasons why roll-to-roll coating has become the preferred choice for many industries. Let’s explore them. …
Polymer deformulation is used to identify the chemical composition and properties of specific polymer products. This chemical process is particularly useful for customers who have had a product component discontinued by their supplier. These discontinued products can be analyzed to determine their structure so the customer can continue to create the products they sell. Let’s explore the process of polymer …
In recent years, the quest for sustainable packaging solutions has gained significant momentum as the global community recognizes the environmental impact of traditional packaging materials. Cutting-edge technologies play a pivotal role in developing eco-friendly alternatives to current packaging. Roll-to-roll (R2R) pilot scale coating has emerged as a transformative method, offering efficiency and scalability in the production of sustainable packaging materials. …
This post shares important insights about the practical considerations for Polymer Synthesis. Polymer Synthesis, also known as polymerization, is the chemistry of engineering large molecules, also referred to as macromolecules. Researchers, engineers and scientists at National Polymer employ polymer synthesis techniques in creating custom novel polymer products for a variety of applications. When a polymer is required that cannot be …
Deformulation labs, like other analytical laboratories, work under highly controlled conditions, with the specific goal of identifying components of unknown formulas. The following is a typical workflow for a Deformulation Lab: In some cases, reformulation or a prototype is desired. In these cases, quality deformulation labs will refer the matter to a competent formulation laboratory to re-create the material. Advanced …
Roll-to-roll (R2R) coating technology has become increasingly popular in various industries, including electronics, solar cells, flexible displays, and more. Selecting a roll-to-roll coating partner that meets your requirements is crucial to ensure high-quality and cost-effective production. With numerous roll coating processors in the market, it can be challenging to make an informed decision. This blog post will provide you with …
At National Polymer, we utilize a reverse engineering workflow for analyzing a polymer blend of unknown components and then reconstructing that compound for production use. Once we have determined all the components that comprise the polymer being analyzed through the reverse engineering process, we then recreate that polymer, optimizing for cost and performance. Next, we make test batches to confirm …
Deformulation is just one aspect of Analytical Chemistry. Analytical chemistry uses many methods, purposely designed to determine various compositional aspects of materials. Methods can be both detructive and non-destructive. They include separation methods such as chromatography, wet chemistry (titrational) methods, spectrographic methods, thermo-analysis methods, and more. Analytical chemists and engineers are constantly coming up with better ways to qualify and …
