Roll-to-roll coating machine - National Polymer

Roll Coating: Why Choose National Polymer For All Your Needs

National Polymer is a leading research, development company that specializes in polymeric materials. National Polymer is also a manufacturing company which produces custom polymer related goods at scale for our clients who require high quality, customized, niche products. Because we can handle every phase of the process from concept to design to scale-up to production, we can deliver a service to our customers that is unrivaled in its ability to satisfy our clients needs throughout the product lifecycle.

More specifically in regard to roll-to-roll (R2R) coating research, development and production, National Polymer provides highly efficient roll-to-roll scale-up and manufacturing capabilities including:

  • Technology development collaboration
  • Fluid and coating engineering for manufacturing
  • Process design and implementation
  • Evaluation of coating performance on a particular substrate under variety of conditions

National Polymer has advanced expertise in a wide variety of R2R application methods including:

  • Knife over roll coating
  • Transfer coating
  • Wire rod coating
  • Dip coating
  • Gravure coating
  • Pattern coating

Additionally National Polymer can employ a wide variety of materials in R2R coating operations like:

  • Solvent coating
  • Water-based coating
  • Hot melt coating
  • UV curable coating
  • Solventless coating

Drawing on years of experience across a wide range of industries, the highly experienced team of chemical, mechanical and polymer engineers at National Polymer apply deep knowledge and unique analytical capabilities to identify and develop optimal roll coating solutions to meet our clients’ requirements. In addition, we can help design and configure unique process techniques and utilization of equipment to produce a result satisfying the most exacting specifications.

Our roll-to-roll coating services help our clients minimize risk and save time by getting products to market more quickly and efficiently than trying to manage production in-house. With National Polymer roll coating services, you can take your product idea from concept to experiment to production scale without the need to invest in additional staff or capital equipment. National Polymer Coating has multiple coating lines, runs multiple shifts and is ISO 9001:2015 certified to deliver your product on-time with the highest quality at a fair price.

To learn more about our roll-to-roll coating research, development and production services, call the head of the National Polymer Coating Group Jim Duvall at 800.679.0477 or email him at