Roll-to-Roll Coating
National Polymer provides expert roll-to-roll coating scale-up capabilities from product development to commercial scale, including:
- Technology development collaboration
- Fluid and coating engineering for manufacturing
- Process design and implementation
- Evaluation of coating performance on a particular substrate under variety of conditions
Roll-to-roll coating can also be referred to as R2R, roll coating, web coating, substrate coating, continuous coating, film coating and fabric coating.
There are also various methods of employing R2R coating applications including:
- Knife over roll coating
- Transfer coating
- Wire rod coating
- Dip coating
- Gravure coating
- Pattern coating
Some of the materials National Polymer can employ in R2R coating include:
- Solvent coating
- Water-based coating
- Hot melt coating
- UV curable coating
- Solventless coating
Our team of highly experienced chemical, mechanical and electrical engineers apply deep knowledge and unique analytical capabilities to identify and develop optimal R2R solutions to meet your requirements. In addition, National Polymer can help configure unique techniques and utilization of equipment and processes to produce a result matching your required specifications.
Our coating services will help you eliminate risk and save time getting your products to market quickly and efficiently. With National Polymer R2R coating services, you can take your product idea from concept to experiment to production scale without the need to invest in additional staff or capital equipment.
With R2R coating and application testing support from National Polymer, you can:
- Take new products from pilot to scale-up to full production more quickly and cost effectively
- Improve your productivity and throughput
- Reduce your operating costs and improve your profitability
- Enhance your product’s quality, reliability, and end-use performance
- Improve customer satisfaction
Contact National Polymer today for a no-cost no-obligation consultation: 800-679-0477
Roll-to-roll coating, also known as R2R, roll coating, and web coating, is a process that prints or coats laminates, onto a flexible rolled material as it is fed continuously from one roller to another. R2R coating has numerous applications in producing electronics, textiles, medical devices, and many more, serving industries such as aerospace, transportation, medicine, construction, semiconductor, automotive, etc.
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